Casing Review
Aluminum 2 piece
37mm Black powder casing with screw off bases
and cardboard
tubes, made to fit.
Manufactured by MLR
distributing llc

This
review is on the newly developed 37mm black powder casings manufactured by MLR
Distributing LLC. The casing is made of 6061 aluminum, the sidewalls can be
made in any length desired by the customer, and are extruded aluminum. The
bottom .470” of the tube is threaded to accept a machined base that holds the
up to 35 grain black powder charge and a #209 shot shell primer. The bases can
be ordered in different capacity, for different power options.

Above you can see the powder chamber, primer, and threaded base,
as well as the inside of one of the sidewall tubes.
The sidewalls
of the casing are .130” thick, and have an OD of 1.495”, and an ID of 1.240”.
These are beefy casings. MLR also supplies cardboard tubing that fits these
casings perfectly in fused or un-fused. The base portion of the casing is CNC
machined to perfection. Threads are sharp, and well cut. The powder charge
portion is .750” ID, and .400 deep, to the top of the #209 primer. This size
powder chamber will hold a 30-35 grain charge of fffg American Pioneer black
powder substitute, but could be made to your own specs to increase that power.
The sidewalls of the powder chamber are .250” thick. This will contain the
charge adequately. The rim of the base portion has an OD of 1.725”, and the rim
is .120” thick. The base is .695” tall.

When I receive casings for review and testing, I mark them as in
the above photo, to keep track of loads fired from this particular casing, and
performance notes.
Mark Rogers
from MLR, the same manufacturer of the “Slam Fire” launcher, provided me with 4 casings to test and
evaluate. Two of them were 5” and two were 3.720” tall. He also provided 4
cardboard tubes, OD 1.230”, ID 1”, and 3” in length, with 8 fused cardboard end
plugs, and smaller plugs for the casing bases.

The interior of this casing is ready to be loaded with a powder
charge, and projectile.
Using the supplied
tubes, I prepared 2 green smoke markers. A diagram of the smoke marker
projectile used in this test:

Here is a photograph of the actual smoke markers used, pre hole
drilling:

Here is a photo of a fired smoke marker. You can see the holes
the smoke escaped from:

Here is
a link to the video of the test: MLR
Casing test launch smokes
I loaded
one of the short casings with 20 grains
of American Pioneer fffg black powder substitute. The other was loaded with 30
grains. Both smoke marker projectiles were then loaded into the casings. The
cardboard top cap does not fit into the casing, so it rests on the top of the
casing. I used four small dabs of RTV to hold the smoke marker in place in the
casing. The rounds were allowed to dry and set for a day before the test. The
tubes fit tight enough in the casings that you do not need an interior wad over
the black powder. Make sure the fuse is in direct contact with the powder.
Both rounds were fired using Mark’s Slam Fire 37mm launcher. Both rounds
functioned perfectly. The 20 grain projectile achieved a range of 100 yards.
The 30 grain projectile traveled 125 yards. The green smoke mix ignited shortly
after the munition impacted the ground. The smoke marker projectile functioned
flawlessly, and contained an impressive amount of smoke. The munitions burned
for over a minute each!
MUZZLE BLAST TEST
One of
Mark’s longer casings was loaded with 30 grains of AP fffg black powder
substitute, and a muzzle blast munition made from tubes supplied by Mark. It
was made by simply cutting one of the cardboard tubes lengthwise ¾ the way from
top to bottom with a band saw. I used a wad for the bottom plate and filled the
tube with orange OC powder. I prepared my camera by placing a ¼” thick
plexiglass shield in front of the camera, and taking the shot directly at the
emplaced camera. The round functioned very well, in actuality, knocking the
camera off its stand, and stopping the video recording. I then had to prepare
another muzzle blast round, and aim slightly above the camera. Here is that
recording:
MLR
37mm Muzzle Blast test fire
Mark’s casings are very dependable, and easy to reload. The removable base
is a very handy feature for the reloader. It will allow you to use various
length sidewalls with a limited number of bases. You can now purchase the exact
tube sizes you will need for the payloads YOU want to launch. No more
need to buy and modify! These are made to your specs. If you want muzzle blast,
order the long sidewalls. Buckshot? Short sidewalls. You want options? Order a
couple bases, and a bunch of different length sidewalls! Also, the removable
bases allow you to perfectly seal your projectiles FROM THE INSIDE! No more
goopy hot glue, or exposed RTV. Seal them from the inside, then screw them to
the base. Got some things loaded and want to try something else? No need to
fire them off, just unscrew them, and use a different sidewall.
Keep in mind, these are black powder casings, and require cleaning and
lube after every use! After firing, remove the old primer, and use hot soapy
water and a scrub brush to clean the casings very thoroughly. Give them a light
coat of oil before storing them. Check on them from time to time to make sure
no residue remains. Although aluminum casings will not rust, they will corrode
when left with black powder residue inside them. Always clean your launcher
well right after firing any black powder casing, even when using black powder
substitutes.
In order to use these casings in a survival situation, I would recommend
sealing the primer area with Nitrocellulose lacquer (fingernail polish works
well), and using blue locktite or a small dab of silicone on the threaded base
to waterproof that area. The top end of your projectile can be dipped in latex
paint to provide a good positive waterproofing so your powder does not get damp
should you and your ammunition get wet. The casing tubes can be loaded with any
common star clusters or pyrotechnic mixture commonly used in distress signaling.
With over a minute of smoke generation, it gives you plenty of time to be seen
from aircraft or ground search parties.
When it comes to survival situations, these casings, and the Slam Fire
launcher, will never break and/or let you down when loaded and stored properly.
Pricing:
From the manufacturer:
- 5 inch complete (base and tube) $16.00
- 3 3/4 inch complete (base and tube) $15.00
- Base only $11.00
- 5 inch Tube only $ 6.00
- 3 3/4 inch Tube only $ 5.00
Dealer pricing available as well as quantity
discount upon request. Forum
members will enjoy discount as well, like I always
do. I will post for sale
ad with member discounts once review is done.
Yes, tubes and bases available separately. So one
can buy as many bases and
tubes as they want and mix and match as they wish.
At this time I am stocking the two sizes (5 and 3
3/4 inch)but have plans to
make in a 2 1/8 inch size that will accommodate a
film container very
nicely. Pricing will be forth coming on them.
Custom lengths will be available depending on
quantity size. Need minimums
to keep pricing reasonable but they will be
discounted as well. You know how
CNC works, it only makes sense if quantities are
there to run. When a new
length is made from a custom order I will most
likely add them as a stock
item.
Other parts -
- 3 inch cardboard tubes $1.00 each or 12 for $10.
(4 inch are available in small quantizes)
- Plugs for tubes are 25 for $5 or 100 for $15.00.
Please visit
Mark’s site here: http://www.mlrdistributing.com
for ordering, or contact him through our discussion forum.
By GROG Copyright 2010 3LC Productions